Factory-Scale Digital Twin

With its powerful Factory-scale modeling and integration with NVIDIA Omniverse for realistic visualizations, Emulate3D brings a unique platform for manufacturing companies.

Emulate3D Design Digital Twin

Optimize System Design Before You Build

Overview:

The Design Digital Twin empowers engineers and system designers to validate automation logic, visualize processes, and optimize layouts—before any physical equipment is installed. This helps reduce risk, accelerate project timelines, and improve collaboration across stakeholders.

Key Features:

· Virtual Commissioning: Test PLC and control logic in a fully interactive 3D model.

· System Visualization: Identify design flaws or bottlenecks with dynamic 3D simulations.

· Seamless Integration: Connect with Rockwell Automation controllers (and others) for real-time emulation.

· Cost & Time Savings: Reduce commissioning time and rework costs by catching issues early.

· Data-Driven Decisions: Use performance insights to drive better design outcomes.

Use Cases:

· Conveyor systems, AS/RS, AGVs, robotic cells, packaging lines

· Greenfield and brownfield facility layouts

· Control logic verification prior to deployment

Ideal For:

System integrators, controls engineers, and design teams seeking to derisk projects and shorten time to value.

Emulate3D Operations Digital Twin

Real-Time Visibility. Smarter Decisions. Improved Uptime.

Overview:

The Operations Digital Twin connects your live production systems to a real-time 3D replica of your facility, delivering actionable insights to monitor, analyze, and optimize ongoing operations.

Key Features:

· Live Data Integration: Visualize live production data in a 3D environment.

· Predictive Insights: Identify performance deviations, anticipate downtime, and optimize throughput.

· Operator Training: Use the digital twin as an interactive training environment without impacting real operations.

· Custom Dashboards & KPIs: Monitor key metrics tied to your exact workflows.

· Scalable Architecture: From a single line to enterprise-wide deployments.

Use Cases:

· Real-time production monitoring

· Operator and technician training

· Continuous improvement initiatives

· Root cause analysis and scenario testing

Ideal For:

Operations managers, continuous improvement leaders, and plant engineers aiming to increase efficiency, reliability, and responsiveness.