Quality Check Analysis

Fix Faster, Waste Less — With Smart Failure Tracking and Resolution Insights This Power BI App delivers a detailed, interactive dashboard designed to track, analyze, and resolve quality check (QC) failures across your production processes. By monitoring failure types, root causes, resolution time, and cost impact, the app helps manufacturing and operations teams drive continuous improvement and ensure product quality. With real-time visibility into the most frequent issues and their timelines, the app empowers leaders to detect bottlenecks early, standardize corrective actions, and enhance production efficiency. Key Highlights: Failure Type Distribution: Understand which categories (e.g., Packaging, Material) account for most QC issues. Root Cause Trends: Identify the most common reasons for failure—like incorrect processing or material defects. Resolution Time Tracking: Measure average fix time by failure type to improve response planning and resource allocation. Cost Visibility: Quantify additional financial losses associated with specific failures. Audit-Ready Logs: Access a full record of each QC event for in-depth review and traceability. Technical Framework: Data Source: Structured Excel sheet with QC failure data. Power Query Prep: Cleans fields, standardizes failure types, and calculates time and cost metrics. Data Model: Fields include: QC Failure ID, Location, Failure Type, Reason, Time to Fix (Days), and Extra Cost. Ideal For: Operations Managers aiming to reduce production downtime and quality losses. Quality Control Teams tracking failure trends for preventive actions. Plant Heads needing cross-location benchmarking and performance diagnostics.